Jaw crushers and cone crushers are commonly used crushing equipment, so what is the difference between these two crushing equipment? Which crusher is better to choose? Let’s explore the difference and benefits now.
The jaw crusher is mainly used for primary crushing, and the crushed stone is relatively large. Stones with size 1500mm could be crushed to stones with a diameter of less than 100mm for next crushing stage.
Cone crushers are used for crushing medium-sized stones fragment, and are mostly used for secondary crushing. The cone crusher is specially designed for crushing hard stones, when the cone crusher crushes hard stones, the safety device opens to protect the equipment to prevent the equipment from being damaged.
What’s The Difference Between Jaw Crusher and Cone Crusher?And how to choose suitable crushing machine? Their key differences may help you to make good decision. Let’s begin now.
Jaw crusher:It is mainly composed of frame, transmission mechanism, adjustment device, tensioning device, safety device and lubrication system. The transmission mechanism, as an important mechanism connecting the jaw crusher as a whole, plays an irreplaceable role. It mainly uses compressive force to break hard stone material with high crushing ratio.
Cone crusher: It is mainly composed of frame, horizontal shaft, moving cone, balance wheel, eccentric sleeve, upper crushing wall (fixed cone), a lower crushing wall (moving cone), a hydraulic coupling, a lubrication system, a hydraulic system, etc. Crushing walls are the main wearing parts.
The primary jaw crusher has a relatively large feed size range. The feed inlet of the large jaw crusher is larger than 600mm, up to 1200mm mostly, the medium one is 300-600mm, and the small one is below 300mm.
Feeding size of Cone crusher is relatively small, generally requiring less than 450mm (depending on the specific conditions of the product).
The Jaw crusher is normally used for primary crushing which will give you a big crushing capacity and the output size is bigger but suitable for secondary crushing stage.
Cone crusher is for secondary and tertiary crushing stages, thus having a smaller discharging size. The rocks are continually crushed until they are small enough to move through the narrow opening at the bottom of cone crusher. The final product is in good finished shape.
Affected by wearing parts and structure, the price of a cone crusher is much more expensive than that of a jaw crusher.
The gyratory body of cone crusher is higher twice or three times than jaw crusher. The weight of cone crusher is larger than that of jaw crusher by 1-2 times with the same output. So cone crusher cost is higher. The installation and maintenance of cone crusher is more complicated than jaw crusher too.
Through the above comparison, it can be found that when the capacity is same, the cone crusher is about twice heavier than jaw crusher, so the price is higher, and the cost of civil engineering and later maintenance and repair is higher too. While the crushing ratio of the cone crusher is not as large as that of the jaw crusher, and it is more efficient when processing materials with higher hardness.
Model |
PE jaw crusher |
PYB cone crusher |
Max feeding size |
630 mm |
215 mm |
Outlet adjusting size |
60-150 mm |
25-60 mm |
Capacity |
110-380 tph |
180-360 tph |
Motor power |
110 kw |
160 kw |
Weight |
29 ton |
60 ton |
To sum up, jaw crushers and cone crushers have their own advantages. Both jaw crushers and cone crushers have better particle shapes. These two crushing machines complement each other. The specific choice is mainly depending on the type and hardness of the material, the size of the finished product, the site and actual needs, etc., users can click here to make reasonable purchases under the guidance of professionals.
Jaw crushers can work on a range of stone from the softer ones like limestone to harder basalt or granite. A cone crusher is similar to a gyratory crusher because it operates using a mantle that rotates within a bowl, but it has less steepness in the crushing chamber.
Cone crushers are capable of crushing all types of medium to hard mineral rocks and stones. It also offers many advantages over other crusher designs, such as low energy consumption, reliability, high efficiency (compared to other crushers), and a high reduction ratio (feed/input size compared to product/output size).
cone crusher is better suited for secondary crushing. It is designed to crush pre-dimensioned materials, generally of 100 mm, 150 mm or 200 mm, and provide finished products of small dimensions.
Different types of crushers are optimal for distinct crushing needs. Subjected to type and hardness of materials, capacity, feeding size, finished granular size, construction site, the chosen crusher could be jaw crusher, impact crusher, cone crusher, roller crusher, hammer crusher, vsi sand crusher etc.
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