How mobile stone crusher works？

Mobile stone crusher is a kind of crushing plant to crush and screening material with compression resistance less than 320Mpa. It is mounted on a wheeled or tracked chassis, which allows it to be easily transported to different job sites. It's used in mining, construction, and recycling industries. How does mobile stone crusher work? This article will focus on the working principle of mobile stone crusher plant, in order to facilitate users can more comprehensive understanding of the performance of the equipment.

Main process of mobile stone crusher plant

Loading the Material

The process begins by loading large piece of stone, such as rocks or concrete, ore into a hopper or feeder. This can be done using various methods, such as a front-end loader, conveyor belt, or excavator, depending on the specific plant design.

Feeding and Crushing

Once the material is loaded into hopper or vibrating feeder, it is fed into a crusher. The primary mobile crusher plant could be various types of stone crushers, including jaw crushers, impact crushers, and heavy hammer crusher. The choice of stone crusher depends on raw material types and desired end product.

Crushing and Screening

After raw materials are crushed primarily, they are transfer to secondary mobile crushing plant to break it down into smaller, more manageable sizes. Normally, the crushing plant includes a screening unit that sorts the crushed material into different sizes, ensuring that the final product meets the required specifications.

Conveying

After the material is crushed and screened, it is typically conveyed to a stockpile or directly to a truck or conveyor belt for transport. Conveyors and belts are used to move the crushed material efficiently to the desired location.

Power Source

Mobile crushing plants are usually equipped with their own power source, such as a diesel engine or a generator, which provides the energy needed for the stone crusher, belt conveyors, and other components. This ensures that the plant can operate independently even in remote locations.

Control and Monitoring

Modern mobile crushing plants come equipped with advanced control systems that allow operators to monitor and control the crushing process. They can adjust the settings to optimize the production of specific material sizes or respond to changing conditions.

Mobile crusher plant working principle

When moving, the trailer provides traction to drag the frame and relies on the tire of the frame to assist walking. When working, rely on external electric power to drive the main engine and auxiliary equipment motor, drive the equipment to work.The material is uniformly conveyed to the primary jaw stone crusher by the vibrating feeder, the motor drives the belt and pulley to make the movable jaw move up and down through the eccentric shaft. When the movable jaw rises, the included Angle between the bracket and movable jaw becomes larger, so as to push the movable jaw plate closer to the fixed jaw plate. At the same time, materials are rubbed and squeezed to achieve the purpose of crushing.

After the crusher is preliminarily broken, a closed circuit system is formed through the circular vibrating screen to realize the cyclic crushing of materials, and the finished materials are discharged by the conveyor for continuous crushing.The mobile jaw crusher can remove the circular vibrating screen according to the actual production needs, and realize the primary crushing of the material directly. It is convenient and flexible to use and operate with other crushing equipment.

Mobile crushing plants are versatile and can be customized to meet specific requirements, making them a valuable tool in various industries. It could be fabricated mobile impact crusher plant including feeder, impact crusher and vibrating screen, or 4-in-1 mobile crushing plant including feeder, jaw crusher, impact crusher / cone crusher, vibrating screen. They are commonly used in mining, quarrying, road construction, demolition, and recycling operations to process a wide range of materials, from hard rock to construction debris.

Baichy Machinery has a history of more than 20 years. It not only produces a full set of crushing and sand making equipment, but also provides EPC project general contracting services, including plant site selection and construction, production line design and installation, and production and operation technical training. Welcome to consult online to get your exclusive plant construction plan.