Diabase is an intrusive igneous rock with the same mineral composition as basalt. It is a hard, brittle rock used as a base component for construction of roads and for building foundations. According to the characteristics of diabase, choosing a suitable crusher is the key to producing high-quality sand and gravel aggregates.
We have set up a successful diabase crushing plant with capacity 100tph in Sichuan Province. We design a professional crushing plant flowchart and layout for clients. Client approvals our suggestion and our machines’ quality.
Vibrating feeder: ZSW9638
Jaw crusher: PE600X900
Cone crusher: HPC300
Impact crusher: PF1214
Vibrating screen: 3YK2160
Belt conveyor: according to customer site
In the process of processing diabase to crush stones, the two-stage crushing process is a common process flow, which is divided into two stages: coarse crushing and fine crushing. In the coarse crushing stage, jaw crushers or cone crushers are mainly used to crush the diabase initially; in the fine crushing stage, impact crushers and other fine crushers are mainly used to further crush and shape the coarsely crushed diabase.
1. Jaw crusher. Suitable for the coarse crushing stage, it can quickly crush the diabase into particles of appropriate size. The advantages of jaw crusher are simple structure, easy maintenance and low price, but the crushing effect is average, which is suitable for the coarse crushing stage. 1
2. Cone crusher. Suitable for the medium and fine crushing stage, it can further refine the coarse crushed particles to obtain finer stone materials. The advantages of cone crusher are good crushing effect, strong production capacity and convenient maintenance, but the price is relatively expensive, which is suitable for the medium and fine crushing stage.
3. Impact crusher. It is also suitable for the medium and fine crushing stage, with the advantages of good crushing effect, strong production capacity and convenient maintenance, and the price is relatively low, which is suitable for the medium and fine crushing stage.
In addition, the fully automatic hydraulic double-roll crusher is also a kind of equipment suitable for processing diabase. It is driven by a hydraulic system and has the characteristics of high degree of automation, simple operation and good crushing effect.
In summary, for the crushing of diabase, jaw crushers and cone crushers can be selected as the main machines. Jaw crushers have excellent crushing effects in the coarse crushing stage, while cone crushers play an important role in the medium and fine crushing stages.
These types of compression crushers are best suited for heavy mining, quarried materials, sand and gravel, and recycling applications. They provide a reduction ratio of 3:1 to 6:1. Jaw Crushers feature a moving piece of steel (called the pitman) and a stationary piece of steel that form a V-shaped chamber.
Lubricate bearings every 500 hours and change oil every 6,000 hours. Make sure crusher backing is applied regularly to protect parts, components, and to fill in gaps. Use the correct oil for manufacturer's requirements and climate conditions. Check the main frame for damage.
The life span of the rock crusher was assumed to be 25 years. Use phase modeling included power, oil and lubricant consumption, and parts replacement requirements of the crusher.
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