On-Site Insights: A 120TPH Crushing & Grinding Production Line For Limestone

Setting up a 120TPH crushing and grinding production line for limestone is a significant undertaking, but with the right equipment and planning, it can deliver exceptional results. Recently, we successfully installed and commissioned such a production line, featuring a jaw crusher, two fine jaw crushers, and a grinding mill. This setup is designed to efficiently process limestone into high-quality aggregates and fine powders for various industrial applications.

In this article, we’ll take you through the key components of this production line, its operational highlights, and the benefits it offers. Let’s review it now.

Key Equipment in the 120TPH Limestone Powder Production Line

The limestone powder production line is equipped with state-of-the-art machinery to ensure efficient and reliable operation:

1. Jaw Crusher (Primary Crushing)
Model: PE600×900
Capacity: 50-120TPH
Function: Primary Crushing: Large limestone rocks are fed into the jaw crusher, which reduces them to 150-200mm.

2. Fine Jaw Crushers (Secondary Crushing)
Model: PEX250×1200 (2 units)
Capacity: 20-50TPH each
Function: The crushed limestone is then processed by two fine jaw crushers, further reducing the size to 20-50mm.

3. Raymond Grinding Mill (Fine Grinding)
Model: MTW175 European Trapezium Raymond Mill
Capacity: 10-30TPH
Function: The finely crushed limestone is fed into the grinding mill, which produces high-quality limestone powder (80-325 mesh)..

4. Supporting Equipment
Vibrating Feeder: Ensures a steady and controlled flow of limestone into the crushers.
Belt Conveyors: Transport materials between different stages of the production line.
Dust Collector: Minimizes dust emissions to comply with environmental regulations.

Benefits of the Limestone Powder Production Plant

This 120TPH production line offers several advantages for limestone processing:

1. High Efficiency

The combination of jaw crushers and fine jaw crushers ensures efficient crushing with minimal energy consumption. The grinding mill delivers high-quality limestone powder with a uniform particle size.

2. Cost-Effectiveness
The integrated design reduces the need for multiple pieces of equipment, lowering initial investment and operating costs. Low maintenance requirements and durable components further reduce costs.

3. Flexibility
The production line can be adjusted to produce different sizes of aggregates and powders, meeting various customer requirements.

4. Environmental Compliance

The dust collector and other environmental controls minimize dust emissions and ensure compliance with regulations.

Why Choose This Setup?

If you’re looking to set up a limestone crushing and grinding production line, this 120TPH setup is an excellent choice because:

1. It delivers high efficiency and consistent product quality.
2. It is cost-effective and easy to maintain.
3. It is environmentally friendly and compliant with regulations.

The 120TPH limestone crushing and grinding production line, featuring a jaw crusher, two fine jaw crushers, and a grinding mill, is a reliable and efficient solution for processing limestone into high-quality aggregates and powders. With its advanced design and cost-effective operation, this setup is ideal for a wide range of industrial applications. Contact us today to explore our equipment options and get expert advice tailored to your needs!