Cone Crusher PYB900 for Limestone Sand Making Plant

In the mining and construction industries, producing high-quality sand from limestone requires efficient and durable crushing equipment. The PYB900 cone crusher is a top-performing machine designed for 50tph limestone sand-making plants, offering a perfect balance of power, precision, and cost-effectiveness.

Whether you're a purchasing manager, plant engineer, or CEO, selecting the right crusher impacts productivity, operational costs, and final product quality. In this guide, we’ll explore why the PYB900 cone crusher stands out for limestone sand production and how it fits seamlessly into a 50tph sand-making plant.

PYB900 Cone Crusher: Key Features & Advantages

1.High Capacity: Processes 50–90 tons/hour of limestone, ideal for medium-scale operations.
2.Adjustable Discharge: Customize output size (15–50mm) via hydraulic or manual adjustments to meet road construction, concrete, or recycling needs.
3.Robust Design: Built with a high-strength steel frame and wear-resistant components (e.g., manganese steel crushing walls) for durability in continuous use.
4.Dust Control: Sealed chambers reduce emissions, ensuring environmental compliance and minimal maintenance from dust-related wear.
5.Compact Design for Easy Installation: Space-saving footprint, ideal for medium-sized sand plants. It can be integrated into existing crushing lines with minimal modifications.

Technical Specifications (PYB900 Cone Crusher)

Model:  PYB900
Max Feed Size: 115mm
Discharge Range: 3-13mm (adjustable)
Capacity: 30-90 tph (limestone)
Motor Power" 55kW
Weight" ~11.2 tons
Crushing Principle" Spring cone crusher

Integration into a 50tph Limestone Sand Making Plant

A well-designed sand-making plant requires a smooth workflow from crushing to final product. Here’s how the PYB900 cone crusher fits in:

1. Crushing Stage

Primary Jaw Crusher (optional, if feed size is large).
PYB900 Cone Crusher (Secondary Crushing) – Reduces limestone to 3-13mm for sand production.

2. Screening & Sand Making

Vibrating Screen – Separates fine sand from larger particles (recycled back to the crusher).
Sand Maker (VSI Crusher) – Further refines particles for high-quality sand.

3. Final Product & Washing (Optional)

Sand Washer – Removes impurities if ultra-clean sand is needed.
Finished Sand Storage – Ready for construction, concrete, or industrial use.

Why This Setup Works?

✔ Balanced Production – No bottlenecks at 50tph capacity.
✔ Energy Efficient – Optimized crushing reduces power waste.
✔ High-Quality Sand – Uniform grain shape improves market value.

Benefits for Limestone Sand Making Plants

✔ Efficiency: High crushing ratio reduces multi-stage processing needs.
✔ Cost Savings: Low energy consumption (relative to impact crushers) and long component life lower operational costs.
✔ Sustainability: Dust control and recycling capabilities align with environmental regulations.

For limestone operations seeking reliability and adaptability, the PYB900 delivers consistent performance across applications. Optimize your plant’s productivity with this robust crushing solution. Need a customized solution? Contact our experts today for a free consultation and get the best setup for your sand production needs!

People Also Frequently Asked For - FAQs

Q1: How long does the PYB900 last when crushing limestone?

With proper maintenance, wear parts last 6-12 months depending on abrasiveness. The frame itself can last 5+ years.

Q2: Can it handle slightly wet limestone?

Yes, but excessive moisture may cause clogging. A pre-screening or drying step is recommended.

Q3: How often do I need to replace wear parts?

Concave & mantle: ~6-12 months.
Bearings & seals: Check every 3-6 months.

Q4: Is automation available for the PYB900?

Yes, PLC control systems can be integrated for remote monitoring and adjustment.