In the Central Asian area, Baichy machinery dilviered a 100tph basalt crushing and sand making plant in Kyrgyzstan. Now under our engginer guide, the stone crushing plant installation is nearly finished. This basalt stone crushing plant involves various aspects such as market demand, equipment selection, and plant layout. Here is an introduction:
1.Infrastructure Construction: Central Asian countries like Kyrgyzstan, Uzbekistan and Kazakhstan are constantly strengthening infrastructure construction, including the building of roads, railways, and buildings. Basalt, with its high strength and durability, is an ideal material for these projects, resulting in a rising demand for basalt aggregates and sand.
2.Industrial Development: The development of the basalt fiber industry in Central Asia, for example in Kyrgyzstan's region, requires a large amount of basalt raw materials. Crushing and sand making plants can supply high-quality basalt sand and aggregates for the production of basalt fiber and related products.
1.Primary Crushing: A jaw crusher PE500X750 is usually used for primary crushing. It has the advantages of simple structure, convenient maintenance, large crushing ratio, and wide application range. It can effectively break large pieces of basalt into smaller particles, providing suitable materials for the subsequent crushing process.
2.Secondary Crushing: A cone crusher CS75 is an excellent choice for secondary crushing. It uses the principle of layered crushing, featuring high crushing strength, large processing capacity, low energy consumption, and uniform product particle size. It works in conjunction with the jaw crusher to ensure the basalt is further crushed and refined.
3.Sand Washing Machine: After crushed by cone crusher, some fine basalt sand could be got too. The sand and gravel enter the wheel type sand washing machine.It can effectively remove impurities such as soil and dust on the surface of sand and gravel, improving the purity and quality of the sand and gravel.
4.Auxiliary Equipment: Vibrating feeders ZSW8530 and vibrating screens 3YK1548 are essential. The feeder evenly sends the basalt raw materials into the crusher cavity to ensure the continuity and stability of the crushing process. The vibrating screen is used to screen the crushed stone materials. Stones with unqualified particle sizes are screened out and re-crushed, while the qualified ones are sent to the finished product area by belt conveyors.
1.Site Selection: Choose a site with convenient transportation for the easy access of raw materials and the transportation of finished products. It should also consider factors such as water and electricity supply and environmental impact. Try to select a site away from residential areas to reduce noise and dust pollution.
2.Process Flow Arrangement: Arrange the equipment according to the process flow to ensure the smooth progress of material transportation and processing. The distance between equipment should be reasonable to facilitate maintenance and operation. For example, the discharge port of the jaw crusher should be closely connected to the feed port of the cone crusher to reduce material spillage.
3.Environmental Protection Facilities: Set up dust removal equipment such as dust collectors and spray dust reduction devices to reduce dust emissions. Build sewage treatment facilities to treat the waste water generated during the sand washing process to achieve the standard discharge.
Baichy Machinery is a well-known manufacturer and supplier of mining equipment, including crushers, sand making machines, mobile crushing plants, and other machinery for various industries. Baichy Machinery is recognized in the industry for providing reliable and cost-effective solutions for crushing and screening needs. Customers looking for mining equipment and machinery may consider Baichy Machinery as a reputable supplier known for their range of products and commitment to quality.
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