Basalt is a basic volcanic rock and the most important component of the earth's ocean crust. It has a Mohs hardness of about 5-7. It is the best stone for roads, railways, and airport runways. It has high compressive strength, strong corrosion resistance, good asphalt adhesion, wear resistance, low water consumption, poor conductivity, and low crushing value. It is internationally recognized as the best foundation for the development of railway and road transportation.
As the basis for railway and road transportation, large pieces of basalt need to be crushed and screened into different sizes to suit different uses.
1. Feeding equipment, like vibration feeder or plate type feeder: These machines feed the jaw crusher or impact crusher with the rocks and stones to be crushed.
2. Jaw crusher.
Jaw Crushers are a compression-type machine that crush material between a moving piece of steel and a stationary piece of steel. They are used for primary and sometimes secondary size reduction. Jaw crusher is the most durable, cost-effective primary crusher.
3.Impact crusher.
Impact Crushers make material reduction by providing a sudden impact force that causes the material to shatter along all the weakest fissures in the stone. So the final size is in good cube shape. The output from impact crusher is a range from 0-40mm including sand, gravel, sand, aggregates size. So the next vibrating screen machine is necessary.
4.Cone crusher.
Cone Crusher is a reliable and valuable choice for secondary or tertiary applications. It is capable of crushing all types of medium to hard mineral rocks and stones. It also offers many advantages over other crusher designs, such as low energy consumption, reliability, high efficiency (compared to other crushers), and a high reduction ratio (feed/input size compared to product/output size). As secondary crusher machine, cone crusher cost is higher than impact crusher based on same capacity.
5. Circular vibrating screen
These machines are used to separate the different sizes of the material obtained by the crushers.
The cost of basalt crushing production line depends on the crushing capacity you need. For different capacities, we will provide you with a different list of machines and the best budget. For example, we provided a 200tph basalt stone crushing production line for a Vietnamese customer. The main equipment list is as follows:
1. Vibrating feeder: ZSW1142
2. Jaw crusher: PE750X1060
3. Impact crusher: PF1142
4. Circular vibrating screen: 3YK2470
5. For other relative equipment, such as belt conveyor, material hopper, chute and foundation building, clients could make on the site by themselves accoridng to our drawing, or we could send engineer to make.
Baichy salesman got one phone call inquiry from Vietnam Yen Bai, expressing that he visited limestone crushing plant designed by us and he would like to know more about Baichy Machinery. The professional salesman carefully help him analysis his requirements. The max size of basalt rock is 600mm around and the final size is 0-5mm, 5-10mm, 10-19mm. These final gravel and aggregates are mainly used for road building. From material size, capacity, machines cost, customer’s budget, we provide the above proposal to client. Final the 200tph basalt stone crusher plant is launched in Vietnam.
During basalt stone crushing plant, machinery investment is a large proportion in all the cost. Baichy machinery will provide the most reasonable stone crusher plant confugation with capaicty from 50tph to 1000tph and price list to help you get most profit. Welcome to visit our factory and client case.
Crushed basalt is used for a wide variety of purposes. It is most commonly crushed for use as an aggregate in construction projects. Crushed basalt is used for road base, concrete aggregate, asphalt pavement aggregate, railroad ballast, filter stone in drain fields, and many other purposes.
Basalt is a strong and tough material with high silicon content and high abrasiveness. In actual crushing, it is quite difficult to be crushed and costs a lot. Crushing process: The crushing of Basalt is based on the principle of laminated crushing to reduce the loss of wear-resistant parts.
The stone crushing business has the potential to be profitable, given the continuous demand for crushed stones in construction projects. However, success in this industry requires careful planning, market research, operational efficiency, cost management, and adherence to environmental regulations.
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